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Indigenous development of high power microwave tubes and test facilities

Indigenous development of   microwave tubes like 2MW S-Band pulsed magnetrons, 5MW S-Band pulsed klystron, 3MW S-Band pulsed magnetrons and 40kV, 3kA high voltage thyratrons was taken up by, to have self reliance in the field of microwave devices and to have their consistent supply for the Indian accelerator programme RRCAT in collaboration with CEERI, Pilani under BRNS funding., RRCAT initiated development of 2MW S-Band pulsed magnetrons in collaboration with CEERI, Pilani. The design, development and testing of the microwave test facilities for ageing, conditioning and performance testing of Indian magnetrons, was successfully done by RRCAT indigenously.  After the rigorous testing, the test facility was shifted, installed and commissioned at CEERI, Pilani by RRCAT.  Over a period of 10 years, nine prototypes were aged and tested,   two magnetrons were life tested and two magnetrons under production programme have been successfully conditioned and tested. Testing of more numbers is underway.  Under this 9 prototypes were developed and tested on the facilities developed by RRCAT and after successful development of the magnetrons in the prototype mode Pilot production of 2MW magnetrons was entrusted upon CEERI by RRCAT under BRNS project.

Pilot Production of 2MW S-Band Magnetrons: Development of prototypes of 2MW magnetron was completed and pilot production of this tube has been done at CEERI , Pilani. Seven tubes   under pilot production have been fabricated and their testing is in progress.

Table 2   Indigenous pulse modulator Characteristics

Pulse o/p voltage

kV max

7.5

O/p Pulse duration

µs

5

Pulse o/p current

A min

700

Pulse repetition rate

Hz

1-250

Average o/p power

kW min

5

Table 3 Indigenous pulse transformer specs

Pulse o/p voltage

kV max

47

O/p Pulse duration

Μs

5

Pulse o/p current

A max               

110

 Pulse rise time

μs

0.6

Pulse fall time

Μs

0.8

Average o/p power

kW min

5

Turns ratio

 

1:6

Pulse top droop

%

<1.6

Pulse duration

 

5

Table 1 Specifications of Indigenous 2MW S-Band  magnetron

Peak output power 2 MW
Average power 2 kW
Frequency range 2991-3004 MHz
RF pulse duration 4 micro sec
Repetition rate 250 Hz
Peak Anode voltage  42 kV
Peak anode current 100 amp

 

 

 

 

 

 

 

 

 

 

Text Box:  
Fig 2. 2MW Microwave test facility developed by RRCAT for development/testing  of 2MW indigenous magnetrons( now installed at CEERI, Pilani for pilot production of  indigenous magnetrons.

Indigenous development of 5 MW S-Band pulsed klystrons: RRCAT took up development of 5MW S-Band klystrons indigenously in collaboration with CEERI Pilani. The development of klystron prototype is completed. These klystrons are very crucial devices, for energizing the 10-20 MeV electron accelerators1, which are developed in the country for various industrial, medical and scientific applications.  A test station has been developed indigenously at RRCAT for these klystrons. It   consists of a 12 MW peak power 130kV klystron pulse modulator, a 1: 10 pulse transformer, 130kV high voltage deck having high voltage pulse divider, pulse current transformer as well indigenously built klystron socket, filament supplies, klystron support structure and pulse transformer oil tank. After development /rigorous testing the test stand was shifted to CEERI and was installed and commissioned there by RRCAT. Gun collector test module and prototypes of the 5MW klystron were tested, aged and conditioned at high power using this test stand. Three prototypes of the klystron have been successfully fabricated and tested.

Table 1 Specifications of Indian 5MW           S-Band klystron 

 Peak power output        5          MW

Frequency of operation   2856 ±2.5             MHz

Gain                             50         dB

Efficiency                      40         %

Pulse duration               5          msec

Beam voltage     max.     130       kV

Beam current, max.       95          A

Heater voltage                8          V

Heater current                35         A

RF output wave guide       WR 284

RF input                                      N type coaxial  

 Cooling                                      Liquid

Focusing                           Electromagnet

Table 2  Klystron Modulator Specifications 

Beam voltage                130        kV max.

Beam current                  95        A. max.

Pulse width                   5           msec

Pulse repetition rate       250           Hz

Heater voltage                8         V

Heater current                35         A.

Table  3 Specifications of pulse transformer

Output pulse voltage       130       kV max.

Output pulse current       95         A.

Turns ratio                     1:10

Rise time                      0.8        msec

Fall time                         1           msec

Insulation                      oil

 

 

 

 

 

 

 

  

Text Box:  
Photograph showing the second prototype under testing at 5MW test station and second photo shown the undressed klystron.

 

 

 

 

 

 

 

 

 

 

 

 

 

3MW magnetrons: Two prototypes under the project have been fabricated and testing in the test station at RRCAT is under way.

40KV Thyratrons: So far four prototypes under this project have been developed and supplied to RRCAT for partial testing. Two have been tested for limited ratings. Fifth prototype has also been fabricated at CEERI.

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